사출 성형은 무엇입니까
사출 성형 벌크 수량 동일 고도로 일관된 제품의 제조에 적합하다 제조 공정이다.
사출 성형 산업은 빠르게 성장하고 있으며 2016 년 글로벌 사출 성형 산업은 상당 할 것으로 추정했다 USD 283,540,000,000.
폴리 프로필렌를 차지 가장 많이 사용되는 원료했다 36 % 와 ABS 다음 전체 수요의 25 % 2,016 수요.
아시아 태평양 사출 성형 제품에 대한 글로벌 수요를 지배 얻고 37 % 2016 년 총 수요를.
일반적으로 일상 생활에서 사용되는 대부분의 제품은 사출 성형 공정을 사용하여 제조된다. 사출 성형은 매우 비용 효율적인 가격에 높은 품질의 제품을 얻기위한 이상적인 생산 과정이다.
사출 성형의 장점
사출 성형 산업은 기하 급수적으로 증가하고있다. 사출 성형은 점점 다양한 제품의 생산에 사용된다.
제조 공정은 다른 방법에 비해 많은 장점을 갖는다. 다음과 같이 제조 제품의 사출 성형을 사용하는 가장 중요한 장점 중 일부는 다음과 같습니다
Injection molding is a very 효율적인 manufacturing process. The process is highly 자동화 and controlled by robotics and machines which can be very easily controlled and managed by an operator.
The manufacturing process is very repeatable and reliable which can be used to produce large quantities of products which are identical and consistent.
Due to the highly consistent manufacturing process, it is much easier to ensure consistency in products and brands. Injection molding provides an almost 오류가없는 manufacturing process.
The products are manufactured in very less time. Specific production times depend on the complexity and intricacies of the design but on an average 15-20 seconds is the time between each cycle.
The 품질 of the products is another benefit of injection molding. The products manufactured are lightweight and durable.
Products manufactured using injection molding are not joined or welded, rather they are made from a single mold. This increases the impact-resistance과 인장 강도를 of the products.
Manufacturing using injection molding is very 비용 효율적 . The major part of the expenses and resources are consumed during product designing and designing of the production molds.
Once the product and the molds have been designed, the manufacturing process is very fast. Large quantities of the products can be manufactured in very less time using the same mold repeatedly.
This brings down the overall cost of manufacturing drastically, which makes injection molding a highly cost-effective manufacturing method.
The flexibility of Using Raw Materials
Manufacturing using plastic polymers is restrictive as products need to be produced using only a single plastic polymer.
However, injection molding provides the flexibility to manufacture products using a 조합 of plastic polymers. They can select the best combination of raw materials which will provide them with the desired quality of the product based on its intended use.
In addition to choosing a combination of plastic resins for production, manufacturers can also choose a wide range of colors using injection molding.
사출 성형 공정은 변경된 시간 동안 현저히 진화했다. 업계는되고 환경 친 화성 과 지속은 . 최신 생산 공정은 생산 과정이 매우 적은 스크랩 플라스틱으로 이어집니다.
새로운 기계도 매우 에너지 효율적 적어도 사용 20-50% 기존의 시스템보다 더 적은 에너지를.
사출 성형에 대한 일반적인 응용 프로그램
사출 성형은 일반적으로 우리의 일상 생활에서 우리가 사용하는 여러 제품 제조에 사용되고있다. 사출 성형에 의해 제조 된 제품은 매우 좋은 품질, 일관성, 높은 내구성의이다.
사출 성형의 가장 일반적인 응용 프로그램 중 일부는 아래에 설명되어 있습니다 :
Medical devices are being increasingly manufactured using the injection molding process. The medical device manufacturing industry using injection molding is growing steadily at 6% annually.
In 2012, more than 755 million pounds of plastic was consumed for manufacturing medical devices and equipment using injection molding. The products manufactured are of very high quality, precise, and offer improved performance.
The products are manufactured in very less cost which makes it possible to dispose of them after using and avoid reusing them after sterilization. This reduces the risk of infection and preparation time of the devices.
Injection molding is very commonly used for manufacturing high-quality automotive parts. It is estimated that about 90 % of the parts used in cars are manufactured using injection molding.
The injection molding process helps to manufacture high-quality parts which are highly precise and consistent which is very important for the automotive industry for ensuring safety.
These parts are also lightweight which helps to improve fuel efficiency. The parts are very strong and durable which improves the overall safety of the passengers.
Daily Use Products
Many of the commonly used products used in our daily lives are manufactured using injection molding. Products like plastic bottles, plastic containers, toys, furniture etc. are manufactured by the injection molding process.
The products manufactured are lightweight, durable, and impact-resistant which ensures their longevity. The application of injection molding in manufacturing daily use products is increasing steadily.
Consumables and Electronics
The consumables and electronic items used commonly are also widely manufactured using the injection molding technology.
Electronic products and accessories like cell phones, cell phone accessories like casings, earphones, tablet covers, camera body, remote controls, electronic parts for TVs and computers etc. are manufactured using injection molding.
These products can be manufactured in bulk with high consistency by injection molding. Due to the flexibility in choosing a combination of plastics for production, these products are very strong and durable.
Packaging is one of the most common applications of injection molding. The packaging used for food and non-food items are produced using injection molding.
The packaging keeps the products safe and damages free during transit. In 2016, packaging was the leading injection molding application with a total demand of 43,385 킬로톤 .
Injection molding finds wide application in the manufacturing of products related to construction and real estate industry.
Using plastic has many advantages as it is lighter than wood and metal. It also offers the distinct advantage of being recyclable.
Some of the most commonly used products in the construction industry manufactured by injection molding include roofing vents, railing gaskets, deck fasteners, window and door frame components etc.